Double Layer Trapezoidal Roof Manufacturing Machine

Double Layer Trapezoidal Roof

Manufacturing Machine

Drawings profile of roof tile:

For Trapezoidal:

For glazed:

ⅡMaterials:

Processing material: colored steel plate, galvanized plate, or aluminum plate

Material thickness: 0.4- 0.8 mm

Formed width:1250 mm

Forming speed: 8-12 m/min (trapezoid layer) , 3-4m/min (glazed layer)

Ⅲ Production process

Uncoiling→Feeding material into machine→Roll forming→Measuring length→

Step formed→ Auto cutting→Products receiving

Trapezoid layer:

Glazed layer:

ⅣComponents of production line

No.	Name	Unit	Qty
1	Decoiler 6 tons	set	1
2	Main forming machine	set	1
3	PLC control system	set	1
4	Hydraulic pump station	set	1
5	Post cut	set	1
6	Electric motor	set	1
7	Output table	set	1

ⅤDetailed introduction of every part for this production line

1.Un-coiler System

Usage: It is used to support the steel coil and uncoil it in a turntable way.

Passive uncoil pulled by roll forming system

Loading capacity	Uncoiling width	Inner diameter
5T	1250mm	450-550mm

2. Coil feeding part

Usage: Put the raw material(steel plate) through the beach to manufacture and process,it can guarantee that the products are neat,

parallel and everything is uniformity.Please refer to the equipment regulation to know the function of locate angle iron.

3. Main Roll Forming System

Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive,chain transmission,

roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is working

Feature : Ensure stability , precision and lifetime.

No. Main parameter 1 Length of the main part About 8500х1650х1500mm 2 Weight of main part About 6.5 t 3 Voltage 380V/50HZ3Phase (as customer`s request) 4 Roller fixer Middle plate welded 5 Frame 350 H steel welded 6 Frame thickness 20mm 7 Drive mode Chain 8 Material of rollers 45# steel, surface hard chromium plating. 9 Material of shafts 45# steel 10 Diameter of shafts Φ80mm 11 Number of rollers Up layer: 13 rollers Down layer: 15 rollers 14 Main power 5.5kw 4. Cutting device Advanced hydraulic drive, automatic punching and cutting after forming, no distorting or wasting, high level safety factor. (include cutting tools, hydraulic tank, cutter machine) Blade Material Cutting system Cr12 quenched Full automatic

5. Counter

One counter gauges length, pulses, and decides length. Omron encoder for length measurement.

6.Products receiving tables

1. It adopts welded steel and supported roller to transmit the products.

2. 3*0.9*0.6m

7. Controlling device

1) Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with

stability, precision and lifetime.

2) Other electric element are Delta

3) Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.

Screen	PLC
Text screen displayer	Taida DVP14ES from Taiwan

8. Hydraulic

(include a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes. And two sets of electromagnetism valves )

Origin	Power
Advanced hydraulic system from Taiwan	3kw

Ⅳ Spare parts ( for free)

1. Easy damaged parts: conk 2 pcs, fuse-link 4 pcs;

2. Rubber mat 1 pcs;

3. Bolt spanner 1 pcs

Ⅴ Remarks

Payment terms	30% T/T in advance and balance 70% after inspection confirmation before shipment.
Delivery	within 45 working days after receipt of deposit.
Packing	Nude packing with 1*40HQ container
Warranty	One year, and we will provide the technical support for the whole life.
Installation	1.Training: the buyer should charge of visa, return ticket, food and accommodation overseas and USD50 / person/day for salary. 2. Need one technician 3. Training time: one week (contains the time of installation and adjustment)